We have managed to improve the measurement times of a three-dimensional machine through retrofit for a leading automotive company. In a context where precision and time optimization are key factors to guarantee quality and efficiency in production processes.
The challenge: a critical breakdown and a key decision
The client was faced with a breakdown in the electronics of his three-dimensional measuring machine. The manufacturer's recommendation was to purchase new equipment, which entailed a considerable investment and lost time. So we proposed a more efficient and profitable alternative: the retrofit.
Technical analysis and improvement strategy
Our technical team traveled to the client's facilities to assess the status of the affected machine, a Brown & Sharpe Xcel LargeAfter a thorough analysis, it was determined that the electronics were beyond repair and needed to be replaced.
However, instead of opting for a conventional replacement, we identified a opportunity to improve team performance, considering that the company had increased its production and required reduce cycle times.
Implemented solution: retrofit and 5-axis measurement technology
To optimize the measurement process, we performed a time simulation and selected a combination of advanced technologies:
- Electronics Control UCC T5
- PH20 head of Renishaw, with 5-axis measurement capacity
Thanks to this solution, we achieved a significant reduction in measurement times, improving process efficiency and adapting it to current customer needs.
Results and benefits obtained
After the intervention, our team performed the adjustment and ENAC calibration of the machine, leaving it fully operational. In addition, the software was maintained MetrologX4, ensuring a smooth transition without the need for a new learning curve for operators.
The result was so positive that the client is evaluating the possibility of renew the rest of its machinery fleet through similar upgrade strategies, thus optimizing their productivity without incurring the high costs of acquiring new equipment.
Conclusion
This success story demonstrates how Retrofitting not only extends the useful life of the equipment, but is an efficient and cost-effective solution. for the optimization of industrial processes.
Through technological updating, not only is the functionality of the equipment recovered, but it is Improve their performance and optimize production, offering a key competitive advantage in the automotive industry.